well... thought it was too good to be true
I've updated to 1.1, I tried first without re-calibrating (still had the issue) then re-calibrated (still had the issue).
The issue has changed it seems, though it's been a while since I last tested.
For me the same ONE VOICE remains different. Now the triangle going more 'saw like' doesn't happen on repeated key press (it seems to never get to that voice as if its not cycling through the whole set of voices anymore but just using the first one), but play a chord with that 'basic program' and lo and behold there's that one brighter voice AGAIN.
With shape mod adjust to full, that one voice now is far DULLER than the rest (as if it has gone around the range and looped back on itself to duller rather than brighter).
That same voice when I hold it and switch to pulse is indeed still a problematic voice, it simply doesn't sound at all (when shape mod is at full)
So, for me it seems the new 1.1 FW has done absolutely nothing at all towards fixing this. Am gutted as had a lot of hope this would finally put that issue to bed so I could stop worrying about it in the long term.